Industrial Engineer · phase 6 of 16

Alarm

Reported abnormal condition that requires operator or maintenance attention but does not necessarily stop control.

The Explain card

Plain English
An alarm is the machine telling a person that something is outside normal. It might stop the process and it might only flash on a screen, depending on how serious it is.
Example
Tank level passes 90 percent and a high level alarm appears on the HMI with a horn. At 95 percent a high high alarm stops the fill pump.
Why it matters
Alarms exist for people, so an alarm nobody can act on is noise, and a screen full of noise hides the one that matters. Every alarm should have a priority, a cause and something the operator is supposed to do about it.
Hook
If nobody has to act, it is a light, never an alarm.

Where it sits in the deck

Phase 6: PLC Operating Modes, Safety, and Diagnostics

Run, program and fault: what a controller does when something goes wrong, and the safety functions that decide how much that costs.