Industrial Engineer · phase 11 of 16

Sensorless Vector Control

Control method that estimates motor flux, speed, or torque from electrical measurements and a motor model without an encoder.

The Explain card

Plain English
Sensorless vector control estimates what the motor is doing from the current and voltage the drive can already measure, using a mathematical model of the motor. No encoder, and yet the drive controls flux and torque separately.
Example
A mixer needs strong torque at low speed to start a thick batch. In sensorless vector mode the drive holds rated torque down to a couple of hertz, where V/Hz would stall.
Why it matters
It is the default mode on most modern drives and gives most of the benefit of a vector drive with none of the feedback wiring. The model only works if the motor data and the autotune are right, and a wrong model is worse than no model.
Hook
Vector control that reads the motor instead of watching the shaft.

Where it sits in the deck

Phase 11: VFD Control Modes and Tuning

How a drive decides what to send the motor, from plain volts per hertz up to closed loop vector control, and how each mode is tuned.