Industrial Engineer · phase 11 of 16 · noun

Sensorless Vector Control

Control method that estimates motor flux, speed, or torque from electrical measurements and a motor model without an encoder.

The Explain card

Plain English
Sensorless vector control estimates what the motor is doing from the current and voltage the drive can already measure, using a mathematical model of the motor. No encoder, and yet the drive controls flux and torque separately.
Example
A mixer needs strong torque at low speed to start a thick batch. In sensorless vector mode the drive holds rated torque down to a couple of hertz, where V/Hz would stall.
Why it matters
It is the default mode on most modern drives and gives most of the benefit of a vector drive with none of the feedback wiring. The model only works if the motor data and the autotune are right, and a wrong model is worse than no model.
Hook
Vector control that reads the motor instead of watching the shaft.

Word knowledge

How the word is built, where it came from, and what it sits beside in memory.

In a sentence

During commissioning, the technician selects Sensorless Vector Control, enters the induction motor nameplate data, and runs the drive's static autotune.

Why these words
  • sensorless English sensor plus the suffix -less specifies the absence of a separate sensing device
  • vector Latin vector, carrier links the phrase to vector-based analysis and control
  • control Middle English from Anglo-French contrerolle, a checking register names the phrase as a method of regulation
Where it came from
Origin
English engineering compound formed from sensorless and vector control
Entered the language
1980s
What changed
Vector moved from the Latin sense of carrier to a mathematical quantity and then to coordinate-based motor-control terminology; sensorless became a productive engineering modifier.
How it is spelled
Pattern
Sensorless is written as one word with the suffix -less.
Pattern
Vector control remains an open compound of two words.
Pattern
The full term is conventionally written as three separate words.

Spelled like

  • brushless
  • wireless
  • encoderless
Broken into chunks
  • sensor
    • sensing
    • sensory
    • sensor
  • -less
    • brushless
    • wireless
    • gearless
  • vector
    • vectorial
    • vectoring
  • control
    • controller
    • controllable
    • controlled
What it sits beside

Same subject

  • field-oriented control
  • motor autotune
  • slip compensation
  • speed feedback
  • variable frequency drive

Same shape

  • encoderless vector control
  • closed-loop vector control
  • open-loop vector control

VFD control modes

  • volts-per-hertz control
  • Sensorless Vector Control
  • closed-loop vector control

motor feedback terms

  • encoder feedback
  • resolver feedback
  • speed feedback

Where it sits in the deck

Phase 11: VFD Control Modes and Tuning

How a drive decides what to send the motor, from plain volts per hertz up to closed loop vector control, and how each mode is tuned.