Industrial Engineer · phase 2 of 16 · noun

Scaling

Conversion between raw I/O counts and engineering units such as pressure, temperature, or speed.

The Explain card

Plain English
Scaling is the arithmetic that turns raw counts into engineering units, or engineering units back into counts for an output. It is a line through two points, the counts at the bottom of the range and the counts at the top.
Example
A level transmitter spans 0 to 20 feet. Scaling maps 4 mA to 0 feet and 20 mA to 20 feet, so 12 mA reads as 10 feet on the HMI.
Why it matters
A wrong span reads plausibly wrong, which is worse than reading garbage. When a tank shows 10 feet and the sight glass shows 8, check the scaling before you check the transmitter.
Hook
The card counts, and scaling tells it what it counted.

Word knowledge

How the word is built, where it came from, and what it sits beside in memory.

In a sentence

The PLC applies scaling to the 4-20 mA pressure-transmitter signal before comparing the result with the high-pressure trip setpoint.

How it is built
  • scale base a graduated system or standard of measurement
  • -ing suffix the action or process associated with a verb
Where it came from
Origin
English scaling, formed from scale and -ing; scale in this sense traces to Latin scala, meaning ladder or staircase
Entered the language
19th century
What changed
The ladder image developed into the idea of ordered steps, then a graduated range, and finally the technical process named by scaling.
How it is spelled
Pattern
The final silent e in scale is dropped before the vowel suffix -ing.

Spelled like

  • rating
  • sizing
  • tuning
Broken into chunks
  • scale
    • scalable
    • rescale
    • full-scale
  • -ing
    • filtering
    • sampling
    • tuning
What it sits beside

Same subject

  • analog input
  • engineering units
  • signal conditioning
  • calibration

Same shape

  • rating
  • sizing
  • tuning

Analog signal-processing operations

  • scaling
  • filtering
  • linearization
  • normalization

Where it sits in the deck

Phase 2: PLC I/O and Field Signals

Where the controller meets the machine: discrete and analog signals, the wiring conventions behind them, and the field devices that send them.