Industrial Engineer · phase 2 of 16

Raw Counts

Unscaled numeric value produced by an analog converter before conversion to engineering units.

The Explain card

Plain English
Raw counts are the number the analog card produces before anyone tells it what the number means. A 16 bit card might report anything from 0 to 32767 for its full range.
Example
A 4 to 20 mA input shows 6553 counts at 4 mA and 32767 at 20 mA. The program has to turn 19660 counts into 50 percent, or 150 degrees, or whatever the sensor measures.
Why it matters
Looking at raw counts tells you whether the wiring and the card are working, separate from whether the scaling is right. A stuck count means hardware, and a wrong engineering value with a moving count means math.
Hook
The number before the meaning.

Where it sits in the deck

Phase 2: PLC I/O and Field Signals

Where the controller meets the machine: discrete and analog signals, the wiring conventions behind them, and the field devices that send them.